Automatic Aluminum Profile Machining Center with Sawing Laser
Aluminum Profile Machining Center Features
Versatile Integration: Specially designed for cutting, double-sided milling, and dual-side laser scribing of aluminum profiles. Combining drilling, milling, laser, and cutting into a flexible processing solution, the machine meets diverse processing demands by completing multi-step operations simultaneously with a single machine—saving time, reducing costs, and improving efficiency.
Comprehensive Processing:
– Frame Profiles: Capable of processing pin holes, glue injection holes, mullion lines, concealed drainage holes, and floor drain holes.
– Sash Profiles: Capable of processing pin holes, glue injection holes, lock box holes, corner guards, and transmission rod notches.
– All key processing holes for the four main types of materials can be completed seamlessly.
Rear Laser Cutting Unit: Equipped with an automatic power adjustment function based on profile wall thickness, ensuring superior cutting quality. The machine can automatically switch between scribing and cutting modes based on process requirements.
Front Laser Scribing Unit: Features a specialized dual-side laser scribing system that ensures accurate positioning and high efficiency.
Simplified Operation: No skilled workers are required, no need to consider profile cross-sections, custom templates, or profile heights. One ordinary operator can manage the machine by loading up to 8 profiles at a time, which are automatically fed, cut, and unloaded. The daily production capacity per worker can reach 50-80㎡/day (8 hours), improving per-worker efficiency by over three times and saving 3-6 workers compared to traditional processing methods.
Smart Servo-Driven Feeding System: Fully servo-controlled feeding system that intelligently identifies profile data (height and wall thickness) and automatically adjusts processing parameters (feeding speed and position). The machine is equipped with error-proof mechanisms.
Seamless Data Connectivity: Supports barcode scanning for processing and cloud data transmission. It can integrate with ERP software, such as Xingel, Klaes, Mendao Cloud, and Dute.
Automated Waste and Dust Management: Equipped with an automatic chip conveyor for scrap pieces and an automatic dust collection device for aluminum shavings, reducing cleaning frequency and improving operational efficiency.
Safety and Environmental Protection: The cutting chamber features double-layer protection, ensuring low noise, safety, and environmental compliance. The machine also includes multi-angle monitoring cameras.
Advanced Safety Mechanisms: Equipped with pneumatic and electrical protection systems, as well as mechanical safety guards, to ensure safe production.
Tool Life Management System: Automatically alerts operators when saw blades need sharpening or replacement, reducing downtime and ensuring optimal performance.
Maintenance Management System: Includes an automated maintenance alert system to identify potential equipment issues in advance, increasing uptime and equipment utilization.
Production Monitoring and Analytics: Standard features include real-time production capacity monitoring, equipment status tracking, and time statistics. This ensures controllable lead times, reduced inventory, and improved cash flow utilization.
Remote Service Capability: Supports remote maintenance, training, and troubleshooting, reducing service time, minimizing downtime, and decreasing reliance on skilled workers in the factory.
Aluminum Profile Machining Center Parameters
capability
| Sawing Length | 100mm~6000mm |
| Sawing Width × Height | 150mm*150mm |
| Saw Blade Size | 4.8*30*600*144T |
| Cutting Angle | -90°~0~+90° |
| Cutting Speed | 0~20m/min |
| Feeding Speed | 0-110m/min |
| Output Speed | 0-40m/min |
| Spindle Speed | 2800r/min |
| Feeding Quantity | 8 Set |
| Output Quantity | 8 Set |
| Sawing Accuracy | ±0.1mm |
| Milling/Laser Accuracy | ±0.1mm |
Brand
| Spindle Motor Brand | Shenyi/Jintaihui |
| Guide Rail Brand | Yadeke |
| Reducer Brand | Newell |
| Servo Motor Brand | Weichuang |
| Pneumatic Component Brand | Yadeke |
| Low Voltage Electrical Component Brand | Schneider |
| Laser Component Brand | Family, Chuangxin |
Power
| Input Voltage | 380V 50Hz |
| Machine Power | 35.65kW |
| Spindle Power | 4kW |
| Laser Power | 1.5kW |
| Air Pressure | 0.65~0.8MPa/1.2~1.4MPa |
Machine
| Machine Size | 16500mm*4000mm*3000mm |
| Machine Weight | 13.3T |
| Lubrication Method | Auto Lubricating |
Aluminum Profile Machining Center Details
Intelligent CNC control panel
Aluminum profile feeding system
Profile fixed pressing system
High-precision drilling and milling head
Laser drilling and milling
High-precision material cutting saw
-90°~+90° aluminum cutting angle
Post-processing discharging system
Waste recycling system
Aluminum Profile Machining Center Video
Choose Jiahua Machine, Choose Expertise and Reliability
Extensive Industry Experience:
Over 30 years of experience in manufacturing window production machinery, providing us with a deep understanding of your production needs.
Strong Technological Capabilities:
Holding more than 60 patents in window production machinery, ensuring our equipment is advanced and innovative.
Robust Production Scale:
A production workshop spanning over 10,000 square meters, guaranteeing stable equipment supply and timely delivery.
Trusted by Numerous Clients:
Serving over 1300 window manufacturing factories with more than 7500 production lines successfully operating globally.
Strategic Location Advantage:
Located in Foshan, the largest aluminum window production base in China, giving us unparalleled access to industry insights and resources.
Globally Recognized:
Successfully serving over 200 window manufacturing factories overseas, demonstrating the international trust in our quality.
Production Quality Management
JH has a thorough quality management system encompasses every production phase, including design, development, manufacturing, testing, and delivery. This system guarantees that all processes are meticulously documented, monitored, and subject to ongoing enhancement to uphold consistency and dependability.
The production process is carefully monitored at every stage, encompassing material selection, precise machining, assembly, and final inspection. Through the use of standardized workflows and thorough evaluations, we guarantee that each piece of equipment adheres to rigorous quality standards.
JH uses state-of-the-art inspection equipment to perform multi-stage testing on all components and finished products. These tests include part calibration, assembly inspection, and final performance testing. We document and share inspection results with our clients to provide full transparency and confidence in our products.
Our Customers' Trust Fuels Our Progress
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